Active Care Full

Active Care Full

ACTIVE CARE FULL

Within the Ponsse Active Care Full service agreement, Ponsse Service performs both Performance and Complete scheduled maintenance. You can make a maintenance contract for both new and used PONSSE machines. With the Ponsse Active Care Full service agreement, you are entitled to frame protection.

10,000-HOUR FRAME PROTECTION

When you select Active Care, you automatically have 10,000 hours of Frame & Crane Care protection on your machine. Frame protection covers frame structures such as the front and rear frame, the middle joint, the crane pedestal and the frames of the main, lifting and transfer booms. Minimize risks and make an Active Care service plan for all your machines. Simultaneously, you keep the machines in productive condition throughout the entire life cycle. 

The maintenance plan must be valid for the entire Frame & Crane Care period and can be done in batches. Frame & Crane Care can be selected for a PONSSE forest machine that has been completed in 2021 or later. The parts of the frame protection are primarily refurbished.

Ponsse parts and frame damage repairs are covered, subject to normal warranty conditions and standard working hours for work. Travel time and travel expenses are not included in frame protection.

COMPLETE MAINTENANCE

Maintenance work
Inspection of the crane/loader
(if Complete service is only selected)
Inspection of the harvester head
(if Complete service is only selected)

MOTOR

  • Checking for oil and fluid leaks
  • Engine oil change
  • Oil filter replacement (filter replacement during oil change)
  • Water separator or separators, filter element replacement
  • Replacing the fuel filter
  • Replacing the air filter
  • Exhaust system: check heat shields
  • Intake air pipe connections: possible leakage review/Correction
  • Intake air pre-filtering (optional): check/clean if necessary with compressed air
  • Exhaust pipe connections: checking /repairing any leaks
  • Diesel Exhaust Fluid Pump Unit Filter Replacement

(EU Stage IV/Tier 4F, EU Stage V/Tier 4F, EU Stage V) DPF Particulate Filter Replacement (EU Stage V, EU Stage V/Tier 4F engines) (every 5400 h)

EVERY OTHER COMPLETE MAINTENANCE:

  • Cleaning the DEF additive tank (EU Stage IV/Tier 4F, EU Stage V/Tier 4F, EU Stage V)
  • DEF additive tank breather; check, replace if necessary (EU Stage IV/Tier 4F, EU Stage V/Tier 4F, EU Stage V)
  • Replacement of the DEF additive pump filter set and filters (EU Stage IV/Tier 4F, EU Stage V/Tier 4F, EU Stage V)
  • Adjustment of motor valves
  • Motor brake adjustment (CVT transmission)

COOLING SYSTEM

  • Checking the antifreeze resistance of the coolant
  • Replacement of coolant (every other Complete)

HYDRAULIC SYSTEM

  • Replacement of hydraulic oil
  • Replacement of hydraulic oil return filter
  • Replacement of the traction feed pressure filter
  • Replacement of hydraulic tank breather
  • Replacement of the cooling circuit filter
  • Replacement of hydraulic fan (FAN) supply pressure filter
  • Fine filtration system (optional)
  • Side Flow Filter Replacement
  • Replacing the dehumidifying air filter

PUMP DRIVE (Bear, Ergo, Scorpion King)

  • Oil change
  • Fixing screws, inspection and tightening

GEARBOX (CVT gearbox)

  • Oil change
  • Oil filter replacement (filter replacement during oil change)
  • Replacement of the hydrostatic filter
  • Fixing screws, inspection and tightening
  • Mounting, inspection/tightening of gimbal grids
  • Disc brake (optional)
  • Inspection of brake pads, replacement if necessary
  • Checking seals, replacing if necessary
  • Calibrating the hydrostat and clutch after oil change

FRONT AXLE

  • Differential oil change
  • Oil change for planetary gears
  • Bottom armour, inspection and tightening
  • Fixing screws, inspection and tightening

BOGIES

  • Differential oil change
  • Oil change for planetary gears
  • Bogie housing oil change
  • Bottom armour, inspection and tightening
  • Fixing screws, inspection and tightening
  • Greasing of rocker bearings

CENTER JOINT

  • Vertical bearing, inspection and tension
  • Horizontal bearing, inspection and tensioning (Gazelle, Wisent, Scorpion)

ACTIVE FRAME

Upper and lower front frame bearing mounting screws, check/tighten

HEATING AND AIR CONDITIONING SYSTEM

  • Replacement of filters
  • Checking the operation of the device

ELECTRICAL SYSTEM

  • Checking batteries (fluid level)

WHEELS

  • Check mounting nuts, tightening if necessary
  • Checking air pressure

GREASING

  • Greasing of mechanical transmission

STUMP TREATMENT

  • Hydraulic motor driven pump oil change (every other Complete maintenance)

PERFORMANCE MAINTENANCE:

  • Maintenance work
  • Checking the reliability and performance of the machine; checking adjustments and pressures
  • Inspection of the crane/loader
  • Harvester head inspection
  • Checking for oil levels and fluid leaks
  • Engine oil change
  • Oil filter change (filter replacement during oil change)
  • Water separator (s), filter element replacement
  • Replacing the fuel filter
  • Checking the air filter, replacing if necessary
  • Exhaust system: check heat shields
  • Intake air line connections: checking/repairing any leaks
  • Check and, if necessary, replace brake pads and seals (CVT transmission)
  • Bottom armour, inspection and tightening
  • Mounting screws, check and tightening Battery check (liquid level)(EU Stage V and EU Stage V/Tier 4F)
  • Vertical bearing, inspection and tension Horizontal bearing, inspection and tensioning (Gazelle, Wisent, Scorpion) 
  • Functional check of the appliance (heating and air-conditioning system)
  • Cleaning the central lubrication pump strainer (optional)